Integrating Kanban with MRPII Book
Integrating Kanban with MRPII Book

 


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REPLENISHMENT CONSULTING

Kanban System Design Process

Kanban Floor Implementation

ASSESS

DESIGN

IMPLEMENT

THE SCOPE OF OUR CONSULTING SERVICES

RTG assesses and correct key areas of concern with current replenishment systems and design and implement manual and fully automated kanban systems. We are highly versed in MRP, manual kanban, automated kanban, lean manufacturing, and supply chain methodologies and can skillfully determine the appropriate design for your facility based upon your objectives and specific environmental factors.

KANBAN ASSESSMENT

Our approach to performing kanban assessments have been brought about by years of experience in a multitude of environments.  Our assessments are 100% mathematically backed and leads to team consensus on direction.  It embraces a two part approach:

Part One: Off-Site Assessment (Typically 1 to 3 days)
a) RTG acquires an ASCII flat file of the client's data of historical or projected demand by part number along with other key fields of information such as lead time. This file is then applied to our patented kanban assessment software which calculates kanban lot sizes taking non linear demand patterns into consideration and then emulates kanban operating at the client site on a day to day basis against the demand. This assessment clearly reflects the kanban candidates, inventory reduction that can be expected, optimal kanban container option that should be employed, and other kanban system design considerations.

b) RTG sends a tailored questionnaire to the client based upon an initial conversation seeking specific operational data to be made available prior to the on-site assessment.

Part Two: On-Site Assessment (Typically 1 to 2 days)
RTG will assess the environmental factors on-site and present findings and recommendations that are mathematically backed, supported by operational data, and gain team consensus on direction.

KANBAN SYSTEM DESIGN

RTG will develop an implementation milestone chart and perform a cost/benefit analysis and gain team consensus. Once approval is secured RTG will develop a custom kanban system design tailored to fit the needs of the client. The client team members participate in the design process and sign off on each element of the design in regards to their agreement.

KANBAN IMPLEMENTATION

The implementation milestone chart is followed as constructed and updated on a regular basis. Each step of the process is measured and reported to ensure that all is being implemented as planned.

TROUBLESHOOTING EXISTING PACKAGES

RTG troubleshoots existing replenishment system issues. Our clients range in size from $12MM to $10 Billion in sales. We have the diagnostic tools, in-depth hands-on experience, and are highly versed in all replenishment methodologies.

WE INVITE YOU TO CONTACT US

Whether you are dealing with a specific replenishment system issue or wish to implement kanban we invite you to contact us to see how we may be of service.

We invite you to contact us at (949) 697-8796 or E-Mail us at kanban@kanban.us . We would be happy to discuss your specific objectives and challenges.

Kanban PC based calculation software that deal with spike demand, Kanban design & implementation seminars, optimization methodologies, and consulting services.

 

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We invite you to contact us at (949) 697-8796 or E-Mail us at kanban@kanban.us  to discuss your specific objectives and challenges.

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